Flow Chart
1)water purification system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
2)CSD drink processing system
1 Sugar melting tank + Filter
2 Mixing tank
3 Cooling water tank
4 Carbonated drinks mixer / Carbonator
5 CIP cleaning system
3) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
4).Bottle making system
pet preform→Autoloader→reheater →molding→ bottles
<3 in 1 type water washing filling capping machine>
3 in 1 Filling Machine Features
A) Washing part of Bottled Beverage Filling Machine:
l All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
lI 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
lII 304 stainless steel washing pump
B) Filling Part of Bottled Beverage Filling machines :
l High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
lIFilling volume adjustable in fine rank, same liquid level after filling
lII All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
lV 304 stainless steel filling pump
V no bottle no filling
C) Capping part of Bottled Beverage Filling machine:
l Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
lI All 304stainless steel construction
lII No bottle no capping,
lV Automatic stop when lack of bottle
It adopts hanging type conveying-bottle structure to make changing bottle more convenient,faster and easier.Themain machine adopts advanced PLC control technology.The key electric elements adopt international famous products.
Technical Character
Carbonated Drink Filling Machine Technical Parameter
| Model | DCGF14-12-4 | DCGF18-18-6 | DCGF24-24-8 | DCGF32-32-10 | DCGF40-40-12 | DCGF50-50-15 | DCGF60-60-15 |
| Production Capacity | 2000-3000 | 3000-4000 | 5000-7000 | 7000-15000 | 10000-15000 | 16000-20000 | 20000-24000 |
| Filling Precision | ≤+5mm(liquid level) | ||||||
| Filling Pressure(Mpa) | ≤0.4 | ||||||
| PET Bottle Specification(mm) | (bottle diameter):φ50-φ115;(height):160-320 | ||||||
| Suitable Cap Shape | plastic screw cap or crown cap | ||||||
| Total Power(KW) | 4.4 | 5.2 | 6.2 | 6.2 | 7.5 | 11 | 15 |
| Weight(kg) | 2500 | 3500 | 4500 | 6000 | 7200 | 10000 | 15000 |
| Overall Dimensions(mm) | 2250*1650*2250 | 2600*1965*2250 | 2980*2200*2250 | 4000*2250*2500 | 4000*2250*2500 | 5500*3500*2500 | 6500*5500*2550 |
| S.N. | Name | Remark |
| 1 | Washing head with bottle neck hanging | Made by our factory |
| 2 | Filling valve | Made by our factory |
| 3 | Sealing head | Made by our factory |
| 4 | Touch screen | Siemens |
| 5 | Transducer | Delixi |
| 6 | PLC | Siemens |
| 7 | Approach switch | Autonics |
| 8 | Light fiber switc | Autonics |
| 9 | Pneumatic elements | Airtac |
Factory show
Our Service
Installation service
When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
The sample service
1.We can send you the video of the running machine.
2.You are welcome to come to visit our factory,and see the machine running.
Customized service
1.We can design the machines according your requirements(materil,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3. We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6 .24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7 .12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9. Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have the single quality department,that make sure the material of the raw materials is good,and ensure the machine running smoothly.
If you want to know more information about the product,You can send an inquiry, we will solve any of your problems and send you running vedio.
FAQ
1.How to tell us your enquiry?
:You can contact us by email, phone call, fax, Instant Messenger (Trademanager, WhatsApp, Skype) and let us know your requirement.
2.Are you manufacturer or trading company ?
We are industrial manufacturer, which locates in Zhangjiagang city over 22 years .
3.Where is your factory?
Our Factory is located in Zhangjiagang City, it is very near to Shanghai and Wuxi (airplame and train both available). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
4. Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
We Warmly Welcome Customers All Over The World To Our Company.If You Have Interests In Our Products. Please Contact Us If You Have Any Problems.