Mineral water bottling line use PET plastic bottle preform automatic injection making machine
Injection molding machines are the main molding equipment for making thermoplastic or thermosetting plastics into plastic products of various shapes using plastic molding dies. The injection molding machine heats the plastic and applies a high pressure to the molten plastic to eject it to fill the mold cavity.
The working principle of the injection molding machine is similar to that of the syringe for injection. It is to inject the plasticized molten state (ie, the viscous flow state) into the closed cavity by the thrust of the screw (or plunger). The process of obtaining the product after curing and setting.
Injection molding is a cyclic process, and each cycle mainly includes: quantitative feeding - melt plasticizing - pressure injection - filling mold cooling - mold extraction. After removing the plastic part, the mold is closed again for the next cycle.
Advantages
Servo energy saving injection molding machine output power changes with the loading changing. There's no extra waste of power. The motor doesn't work while cooling, electricity consumption is 0. As compared with the tradition injection molding machine, the servo machine can save electricity 20%-80% that brings you excellent profit.
-Excellent energy saving
As compared with the traditional fixed pump injection molding machine, it saves energy 20%-80% under the same working condition.
-Excellent injection molding stability
The pressure and flow of servo drive system applies closed-loop control, as compared with the traditional injection molding machine, it greatly increases repeatability precision of injection molding.
-Fast response
Fast response servo drive, the start time faster than that of the traditional injection molding machine by 50%.
-Environmental friendly
he complete machine runs under low noisy, low speed operation and quite.
-Constant oil temperature
The servo motor output hydraulic oil according to proportion to avoid extra heat. Even the hydraulic oil need not to be cooled to realize excellent water saving.
Technical Parameter
| BST-1300A | BST-2000A | BST-2400A | BST-3000A | BST-3800A | BST-4800A | |||||||||||||
| screw diameter | 35 | 40 | 45 | 50 | 55 | 60 | 55 | 60 | 65 | 60 | 65 | 70 | 65 | 70 | 75 | 70 | 75 | 80 |
| screw l/d ratio(l/d) | 24 | 21 | 18.7 | 23.1 | 21 | 19 | 22.9 | 21 | 19.4 | 22.7 | 21 | 19.5 | 22.6 | 21 | 19.6 | 22.6 | 21 | 19.7 |
| theoretical shot volume(mm³) | 173 | 226 | 286 | 491 | 594 | 707 | 665 | 791 | 921 | 848 | 995 | 1154 | 1061 | 1231 | 1413 | 1346 | 1545 | 1758 |
| shot weight(ps)(g) | 158 | 206 | 260 | 447 | 540 | 643 | 605 | 720 | 845 | 772 | 905 | 1050 | 966 | 1120 | 1286 | 1225 | 1406 | 1600 |
| injection pressure(mpa) | 235 | 142 | 142 | 215 | 178 | 149 | 210 | 176 | 150 | 207 | 176 | 152 | 203 | 175 | 152 | 201 | 175 | 154 |
| theoretical injection rate(ps)(g/s) | 110 | 181 | 182 | 145 | 175 | 208 | 176.5 | 210 | 245 | 241 | 283 | 328 | 308 | 357 | 410 | 370 | 423 | 484 |
| plasticising capacity(g/s) | 13.8 | 19.7 | 27.1 | 22.5 | 28.7 | 35.4 | 26.4 | 32.5 | 40 | 35.2 | 43.3 | 51.8 | 50.6 | 60.5 | 71.5 | 60.4 | 71.4 | 83.7 |
| max.screw rotate speed(t/min) | 250 | 170 | 150 | 150 | 150 | 150 | ||||||||||||
| injection stroke(mm) | 180 | 250 | 280 | 300 | 320 | 350 | ||||||||||||
| clamping unit | ||||||||||||||||||
| max.clamping force(kn) | 1300 | 2000 | 2400 | 3000 | 3800 | 4800 | ||||||||||||
| max.opening stroke(mm) | 400 | 500 | 530 | 590 | 680 | 770 | ||||||||||||
| space betweeen(mm) | 420*420 | 505*505 | 555*555 | 610*610 | 680*680 | 760*760 | ||||||||||||
| mould height | 160-440 | 190-530 | 200-570 | 220-630 | 250-710 | 280-790 | ||||||||||||
| max.daylight(mm)590 | 840 | 1030 | 1100 | 1220 | 1390 | 1560 | ||||||||||||
| other | ||||||||||||||||||
| pump motor power(kw) | 13 | 18.5 | 22 | 30 | 37 | 45 | ||||||||||||
| heating power | 9.2 | 16.6 | 16 | 16 | 16 | 16 | ||||||||||||
| heating zone | 4 | 4 | 18.5 | 22 | 25 | 28 | ||||||||||||
| net height | 4.3 | 6.4 | 8 | 11 | 15 | 19.8 | ||||||||||||
| oil tank capacity(t) | 360 | 420 | 440 | 560 | 820 | 850 | ||||||||||||
| international designation(l) | 1300-410 | 2000-1060 | 2400-1390 | 3000-1750 | 3800-2150 | 4800-2710 | ||||||||||||
Our service
Customized service
We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3.We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7.12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9.Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have separate quality control department, which make sure the raw materials are qualified,also ensure the machine running smoothly.
If you want to know more information about the product,Send inquiry to us, we will solve any of your problems and send you running video for reference.
Customized service
We can design the machines according your requirements(material,power,filling type,the kinds of the bottles,and so on),at the same time we will give you our professional suggestion,as you know,we have been in this industry for many years.
After-sales service
1.We will delivery the machine and provide the bill of load on time to make sure you can get the machine quickly
2.When you finish the Preparation conditions,our fast and professional aftersales service engineer team will go to your factory to install the machine,give you the operating manual,and train your employee until they can operate the machine well.
3.We often ask feedback and offer help to our customer whose machine have been used in their factory for some time.
4.We provide one year warranty
5.Well-trained & experienced staff are to answer all your inquiries in English and Chinese
6.24 hours for engineer response (all services part 5days in customer hand by Intl' courier).
7.12 Months guarantee and life-long technical support.
8.Your business relationship with us will be confidential to any third party.
9.Good after-sale service offered, please get back to us if you got any questions.
Quality Control
We have separate quality control department, which make sure the raw materials are qualified,also ensure the machine running smoothly.
If you want to know more information about the product,Send inquiry to us, we will solve any of your problems and send you running video for reference.
Zhangjiagang Proman Machine Co., Ltd. is a production manufacturer and exporter specialized in water treatment plants,beverage filling machine, packing machine, bottle blowing machine, injection moulding machine and spare parts of filling line.
Our factory was established in the year of 1998, with the long history of accumulated experience in filling machine industry in south Jiangsu. There are many development engineers of filling machine in our company. We devote ourselves to the development, research and production of liquid food and beverage packing and filling industry.
Besides, we have our own designs for the bottles.
Proman Machine cooperated with many customers in recent years, we win the trust of customers from our high-quality products. And we are looking forward to the future cooperation with you if our products can impress you deeply!
FAQ
1.Where is your factory?
Our Factory is located in Zhangjiagang City, 2 hours drive from Shanghai and 1 hour drive from Wuxi(airplane & high-speed rail). If you arrive at Shanghai or Wuxi, we can pick you up to visit our factory.
2.Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
2.Do you have any technical supports with your Beverage Filling Machines?
Yes, We have a professional team of engineers who owned many installation, debug and training experiences abroad, are available to service machinery overseas.
3.What's your guarantee or the warranty of the quality if we buy your machines?
We offer high quality machines with 1 year warranty and supply life-long technical support.
You're always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.
You're always welcome to visit our company. If you have any interest on our products. Please do not hesitate to contact us.